The Quebracho Colorado extracts and its derivates are worldwide known since 1900’s as natural products that allow tanners to produce a wide variety of tanned leather with a natural feel and a beautiful look. Unitán, with its two factories ISO 9001-2000 certified, has the world’s bestselling vegetable extract product line. Our vegetable extracts are environmentally- friendly and give our customers the best choice for their leather production in a natural way.
Formulae |
Pickled skin ph 3.6/3.8
Process for full thickness or split skin.
| 50% | PICKLED BATH |
Ph: 3.8/4,0 °Be: 6/8 |
| 5 - 7% | UNIQUE JR |
|
| 1 - 2% | Dispersing syntan | (Naftalensulphonic syntan) |
| 0.3% | FUNGUICIDE | RUN 3hs. THEN AUTOMATIC RUN (10´/Hs) OVER NIGHT TILL COMPLETE PENETRATION. –DRAIN- |
| 30 % | WATER 30°C | |
| 2 - 3% | PHENOLIC SYNTAN | |
| 0.3% | FUNGUICIDE | RUN 2hs |
| 0.5% | FORMICA ACID | RUN 30' |
| UNLOAD WITHOUT WASH – PILE REST OVER NIGHT – LIGHT SETTING OUT PILE GRAIN TO GRAIN and COVER VERY GOOD UIT BLACK NYLON – REST IN FRESH PLACE. |
||
Full Crupon Size
Delimming And Pickled To Ph= 3,6 / 3,8.
| PRETANNING PROCESS |
|||
| 4 RPM | 50% | PICKLED BATH | Ph: 3,8/4,0 cross section light green B.C.G °Be: 7 |
UNIQUE JR |
|||
| Dispersing syntan | Naftalensulphonic) RUN 120' | ||
| AUTOMATIC OVER NIGHT 5' / HR - | |||
| TANNING PROCESS | |||
| ADD | 1.0% | PHENOLIC SYNTAN | RUN 30' |
| 15% | SOLUBLE QUEBRACHO EXTRACT (1) | RUN 120' | |
| 30% | WATER 25°C | ||
| 15% | SOLUBLE QUEBRACHO EXTRACT (1) | RUN 90´ | |
| 0.5% | SULPHITED OIL | RUN 30´ | |
| 15% | SEMISOLUBLE QUEBRACHO EXTRACT (2) | ||
| 1.0% | PHENOLIC SYNTAN | RUN 4 to 6 Hs – THEN AUTOMATIC 5´/Hs. OVER NIGHT TILL FULL PENETRATION | |
| AFTER OF 15/30 Hs Check final Temp. =38°C / 40° C | |||
| FINAL °Be= 15 / 17 °Bé (aprox) | |||
| 0.2% | FORMICA ACID | RUN 120' pH = 3,8/3,6 | |
DRAIN |
|||
| WASH | 150% | WATER 25°C | RUN 5' |
| DRAIN | |||
| PILE REST 24 / 48 Hrs - SAMMING – SABE (If it is necesary) – % OVER SHAVED WEIGHT | |||
| SAMMING VERY GOOD IN MACHNIE | |||
| BLASHING AND FATLIQUOR PROCESS | |||
| 16 / 18 RPM | RUN 15' ONLY CRUPON SIZE (without water) | ||
| 0.3% - 0,8% | UNICLAR |
RUN 30' | |
| 1.0% | MAGNESIUM SULPHATE |
|
|
| 1.0/2.0% | GLUCOSE |
|
|
| 0.5% | ACID NAPHTALENE SYNTAN |
|
|
| 2.0% | UNIQUE XE |
||
1% |
REPLACEMENT PHENOLIC | RUN 90' | |
| 1 - 3% | SOLE LEATHER OIL | RUN 60' |
|
| 0,5% | ACID PHENOLIC SYNTAN | RUN 30' | |
UNLOAD / PILE REST / MECHANICAL OPERATION FOR SOLE LEATHER / HANG DRY (1) = SOLUBLE QUEBRACHO EXTRACT: ATO / ATG / LIGHTAN / UNIQUE CHD . (2) =SEMISOLUBLE QUEBRACHO EXTRACT: ATS / ATD / CHA . |
|||
LIMMING and SPLIT SKIN aprox. 3,0 / 4,0 mm
DELIMMING and PICKLED to pH = 3,6 / 3,8 - % OVER LIMMING WEIGTH or PICKLED WEIGHT + 50%.
| PRETANNING PROCESS |
|||
| RPM 4 a 6 | 50% |
PICKELD BATH | Ph: 3,8/4,0 – Light green with B.C.G. °Be: 6 |
1,0/2,0% |
Dispersing syntan | (Naftalenesulphonic) RUN 30´ | |
4.0% |
UNIQUE JR |
RUN 120' - Check penetration 30% aprox. | |
| AUTOMATIC OVER NIGHT 5' / HR - | |||
| TANNING PROCESS | |||
| 10% | SOLUBLE QUEBRACHO EXTRACT (1) | RUN 60' | |
| ADD | 30% |
WATER 25 °C |
|
10.0% |
SOLUBLE QUEBRACHO EXTRACT (1) |
RUN 90´ |
|
1.0% |
SULPHITED OIL |
RUN 30' |
|
10.0% |
SEMISOLUBLE QUEBRACHO EXTRACT (2) |
RUN 4 a 6 Hs. AUTOMATIC OVER NIGHT (5´/Hs) CHECK COMPLETE PENETRATION |
|
| ADD | 100% |
WATER 38°C |
|
0.3% |
FORMICA ACID |
RUN 90' / pH = 3,8 |
|
|
|
- DRAIN - |
|
| WASH | 300% |
WATER 25°C |
|
0,5% |
UNICLAR |
RUN 10´ - DRAIN – UNLOAD - |
|
| PILE REST 24 / 48 Hrs – SAMMING - SHAVE - % OVER SABED WEIGHT. | |||
| BLASHING / RETANNING / FATLIQUORING | |||
200% |
WATER 35 °C |
|
|
0.5% |
UNICLAR |
RUN 20´ - Check cleaning of leather - DRAIN - |
|
WASH |
200% |
WATER 35 °C |
RUN 10' |
|
|
|
- DRAIN - |
|
1,0% |
DISPERSING SYNTAN |
(NAFTALENE SULPHONIC) |
|
4.0% |
SOLUBLE QUEBRACHO EXTRACT (1) |
|
|
3.0/4.0% |
MELAMINIC RESIN |
RUN 40' |
|
6 / 10% |
VACCETA FATLIQUOR |
RUN 45´ - 60´ |
|
30% |
WATER 45°C |
RUN 5´ |
|
0,5% |
FORMICA ACID |
RUN 30´ Ph: 3,6 |
|
|
|
- DRAIN - |
WASH |
300 % |
WATER 20°C |
|
|
0,5% |
UNICLAR |
RUN 10´ |
UNLOAD / PILE REST /SETTING OUT / HANG DRY /ACONDITIONING. |
|||
SPLIT and PICKLED SKIN to 1,8 mm
% LIMMING WEIGHT or PICKLED + 50%
| PRETANNING PROCESS |
|||
50.0% |
PICKLED BATH |
Ph: 3,8/4,0 °Be: 6 |
|
| RPM 4 a 6 | 1.0% - 2.0% |
DISPERSING SYNTAN |
RUN 30' / pH = 3,9 |
4,0 % |
UNIQUE JR |
RUN 90´ |
|
10.0% |
UNIQUE CHD |
RUN 60´ |
|
0,5% |
SULPHATED NEAT´S FOOT OIL |
RUN 20´ |
|
10.0% |
UNISYN CHD |
|
|
0,1% |
FUNGUICIDE |
RUN 5 hs. AFTER AUTOMATIC (5´/Hs.) OVER NIGHT TILL COMPLETE PENETRATION. |
|
150.0% |
WATER 35 °C |
RUN 10´ |
|
0.5% |
FORMICA ACID |
RUN 30' |
|
|
|
- DRAIN - |
|
200% |
WATER 25 °C |
|
|
0,5 |
UNICLAR |
RUN 10' |
|
| UNLOAD – PILE REST (24 Hs.) – SAMMING – SHAVE 1,4 mm. | |||
| RETANNING & FATLIQUOR - % OVER SHAVED WEIGHT | |||
300% |
WATER 35°C |
|
|
1,0% |
UNICLAR |
RUN 30´ |
|
|
|
DRAIN – WASH –DRAIN |
|
70% |
WATER 35°C |
|
|
1% |
SODIUM FORMIATE |
|
|
0,3% |
SODIUM BICARBONATE |
Run 30' / pH =4,3/4,5 |
|
2,0% |
GLUTARALDEHIDE |
RUN 60´ |
|
5,0% |
UNIQUE CHD |
|
|
X % |
DYESTUFF |
RUN 30´ |
|
10% |
UNIQUE VS |
RUN 90´ |
|
| ADD | 100% |
WATER 55°C |
RUN 5´ |
2,0% |
SULPHITED FISH OIL |
|
|
1,5% |
RAW NEAT´S FOOT OIL |
|
|
3,0% |
SULPHATED NEAT´S FOOT OIL |
RUN 60' |
|
0,7% |
FORMICA ACID |
RUN 30´ Ph: 3,6 – DRAIN - |
|
| WASH | 300% |
WATER 35°C |
|
0,5% |
UNICLAR |
RUN 10´ - UNLOAD - |
|
| PILE REST – SETTING OUT – VACUM 50°C/ 1´ - HANG DRY – ACONDITIONING | |||
SPLIT and PICKLED SKIN to pH = 3,6 / 3,8
% FROM PICKLED WEIGHT + 50%
| Speed 4 RPM | 50% |
PICKLED BATH |
Ph: 3,8/4,0 °Be: 6/7 |
3,0% |
DISPERSING SYNTAN |
RUN 60´ |
|
12% |
UNIQUE SC |
RUN 60' |
|
1,0 % |
DISPERSING SYNTAN |
|
|
1.0% |
SULPHITED FISH OIL |
|
|
0.1% |
FUNGUICIDE |
RUN 20´ |
|
12% |
UNIQUE SC |
RUN 4 Hs. – AUTOMATIC RUN (5´/Hs.) OVER NIGHT TILL COMPLETE PENETRATION. Ph:3,8 |
|
0,3% |
FORMICA ACID |
RUN 20´ |
|
| DRAIN | |||
200% |
WATER 30°C |
RUN 5' |
|
| DRAIN | |||
100% |
WATER 30 C |
|
|
1.5% |
NEUTRALIZING SYNTAN |
MUN 60' pH = 4,2 / 4,4 - DRAIN - |
|
| WASH – UNLOAD – PILE REST – SAMMING – SHAVE (1,4/1,8 mm) - % OVER SABED WEIGHT. | |||
| 12 RPM | 200 % |
WATER 35°C |
|
1,0% |
UNICLAR |
RUN 30´ - DRAIN – WASH - DRAIN |
|
100% |
WATER 30°C |
|
|
10% |
UNIQUE SC |
RUN 60' – DRAIN - |
|
100 % |
WATER 30°C |
|
|
1.0% |
NEUTRALIZING SYNTAN |
|
|
0.5% |
SODIUM BICARBONATE |
RUN 60´ Ph: 5,0 - DRAIN - |
|
50% |
WATER 30°C |
|
|
4,0% |
DICIANDIAMIDE RESIN |
|
|
1,5% |
DYESTUFF |
RUN 40´ |
|
6 – 10% |
FATLIQUORS |
FROM PROCESS N°4 RUN 60´ |
|
1,0% |
FORMICA ACID |
RUN 30´ - DRAIN - |
|
| WASH | 200% |
WATER 25°C |
|
0,5% |
UNICLAR |
RUN 10´ - DRAIN - |
|
| UNLOAD – PILE REST – SETTING OUT – VACCUM 50°C/1´ - HANG DRY - ACONDITIONING. | |||
FROM SPLIT and PICKLED SKIN.
% OVER PICKLED WEIGHT + 50%.
| Run 4/6 rpm | 50% |
PICKLED BATH |
Ph: 3,8/4,0 °Be: 6 |
2.5% |
GLUTARALDEHIDE |
RUN 2 Hs. |
|
0,3% |
SODIUM BICARBONATE |
|
|
3% |
DISPERSING SYNTAN |
RUN 60' Ph: 4,3/4,5 |
|
13% |
UNIQUE TR |
RUN 60´ |
|
1% |
SOFT SYNTHETIC OIL |
|
|
1% |
DISPERSING SYNTAN |
|
|
3% |
PHENOLIC RESIN |
RUN 20´ |
|
13% |
UNIQUE TR |
RUN 4 Hs. AUTOMATIC OVER NIGHT (10´/Hr.). COMPLETE PENETRATION. |
|
| ADD | 200% |
WATER 40°C |
RUN 5´ |
1% |
FORMICA ACID |
RUN 30' Ph: 3,6 – DRAIN - |
|
| WASH | 200% |
WASH 25°C |
|
0,5% |
UNICLAR |
RUN 10´ - UNLOAD - |
|
| PILE REST – SAMMING – SHAVE - % OVER SHAVED WEIGHT. | |||
200% |
WATER 30°C |
|
|
1,5% |
UNICLAR |
RUN 30´ - DRAIN - |
|
| WASH | 300% |
WATER 25°C |
RUN 10´ - DRAIN - |
100% |
WATER 25°C |
|
|
1,0% |
SODIUM BICARBONATE |
|
|
2% |
SODIUM ACETATE |
RUN 60´ Ph: 4,6/4,8 – DRAIN - |
|
100% |
WATER 25°C |
|
|
5% |
UNIQUE TR |
|
|
5% |
PHENOLIC RESIN |
|
|
4% |
DICIANDIAMIDE RESIN |
RUN 45´ |
|
| ADD | 100% |
WATER 45°C |
|
4,0% |
STYRENEMALEIC RESIN |
RUN 20´ |
|
5,0% |
LANOLINE OIL |
|
|
7,0% |
PHOSPHORIC ESTER OIL |
|
|
3,0% |
SULPHATED NEAT´S FOOT OIL |
|
|
2,0% |
WITHE PIGMENT |
RUN 60´ |
|
1.0% |
FORMICA ACID |
RUN 30´ Ph: 3,6 – DRAIN - |
|
300% |
WATER 25°C |
|
|
0,5% |
UNICLAR |
RUN 10´ - DRAIN - |
|
| UNLOAD – PILE REST –SETTING OUT – VACCUM 50°C/1´ - HANG DRY - ACONDITIONING. | |||
WET – BLUE SHAVED 1,4mm. %OVER SABED WEIGHT
200% |
WATER 40°C |
|
|
0,3% |
DEGREASING AGENT |
|
|
2% |
UNICLAR |
|
|
0,5% |
SYNTHETIC OIL |
RUN 60´ - DRAIN - |
|
| WASH | 300% |
WATER 35°C |
RUN 10´ - DRAIN - |
80% |
WATER 30°C |
|
|
2,0% |
SODIUM FORMIATE |
|
|
2.0% |
NEUTRALISING SYNTAN |
RUN 30´ Ph: 4,2/4,5 |
|
2,0% |
PHENOLIC SYNTAN |
|
|
4,0% |
UNIQUE JR |
RUN 60´ |
|
1,0% |
LECITINE OIL |
RUN 20´ |
|
10% |
UNIQUE CHD |
|
|
2,0% |
DYESTUFF |
RUN 40´ |
|
0,5% |
SULPHATED NEAT´S FOOT OIL |
RUN 20' |
|
10% |
UNIQUE VS |
RUN 60´ |
|
5,0% |
MELAMINIC RESIN |
RUN 30´ |
|
| ADD | 80% |
WATER 50°C |
RUN 5´ |
4,0% |
STYRENEMALEIC RESIN |
RUN 20´ |
|
2.0% |
SYNTHETIC SULPHITED OIL |
|
|
4.0% |
LANOLINE OIL |
|
|
3,0% |
SULPHATED NEAT´S FOOT OIL |
|
|
0.5% |
RAW NEAT´S FOOT OIL |
RUN 45´ |
|
1,0% |
ACIDO FORMICO |
RODAR 30´ Ph: 3,6 – ESCURRIR - |
|
| WASH | 300% |
WATER 25°C |
|
0,5% |
UNICLAR |
RUN 10´ - UNLOAD - |
|
| PILE REST – SETTING OUT – VACCUM 50°C/1´ - HANG DRY – ACONDITIONING. | |||
WET-BLUE SHAVED 1,6/1,8 mm
% OVER SHAVED WEIGHT
| WASH | 300% |
WATER 40 °C |
|
0,5% |
UNICLAR |
|
|
0,2% |
DEGRESING AGENT |
RUN 30´ - DRAIN - |
|
| WASH | 200% |
WATER 40 °C |
RUN 10´ - DRAIN - |
100% |
WATER 30°C |
|
|
1% |
NAPHTALENE SULPHONIC RESIN |
|
|
1% |
NEUTRALISING SYNTAN |
RUN 30' / pH = 4,3 |
|
0,5% |
SYNTHETIC SYNTAN |
|
|
0,3% |
SODIUM BICARBONATE |
RUN 90´ Ph: 4,5 – DRAIN- |
|
50% |
WATER 25°C |
|
|
4,0% |
UNIQUE JR |
RUN 30' |
|
7,5% |
UNIQUE CHD |
|
|
4,0% |
DICIANDIAMIDE RESIN |
|
|
2,0% |
DYESTUFF |
RUN 30´ |
|
7,5% |
UNIQUE CHA |
RUN 60´ |
|
150% |
WATER 55°C |
RUN 5´ |
|
0,8% |
FORMICA ACID |
RUN 30´ Ph: 3,8 – DRAIN - |
|
| WASH | 200% |
WATER 45°C |
RUN 10´ - DRAIN - |
100% |
WATER 45°C |
|
|
4% / 6% |
SULPHATED NEAT´S FOOT OIL |
|
|
4,0% |
SYNTHETIC SULPHITED OIL |
|
|
1,0% |
RAW NEAT´S FOOT OIL |
RUN 60´ |
|
0,8% |
FORMICA ACID |
RUN 30´ Ph: 3,6 – DRAIN - |
|
| WASH | 300% |
WATER 25°C |
|
0,5% |
UNICLAR |
DRAIN 10´ - UNLOAD - |
|
| PILE REST – SETTING OUT – VACCUM 50°C/2´ - HANG DRY - ACONDITIONING. | |||
WET BLUE SHAVED 2,0 / 2,2 mm
% OVER SHAVED WEIGHT
200% |
WATER 40 °C |
|
|
3,0% |
UNICLAR |
RUN 2Hs. Ph: 2,0/2,5 – DRAIN - |
|
| WASH | 300% |
WATER 30 °C |
RUN 15´ - DRAIN - |
50% |
WATER 25°C |
|
|
2%-4% |
NEUTRALISING SYNTAN |
|
|
2,O% |
PHENOLIC SYNTAN |
RUN 30´ Ph: 3,8/4,0 |
|
5% |
UNIQUE JR |
RUNR 90´ (Check penetration 30%) |
|
5,0% |
UNITAN ATO |
RUN 30´ |
|
8,0% |
UNITAN ATO |
|
|
| 12 RPM | 7,0% |
UNITAN ATS/ATD |
|
1%-2% |
DYESTUFF |
RUN 60´ |
|
3,0% |
ESTYRENE MALEIC RESIN |
|
|
3,0% |
ACRYLIC RESIN |
|
|
1% |
SULPHATED NEAT´S FOOT OIL |
RUN 30´ |
|
5,0% |
UNITAN ATO |
|
|
10% |
UNITAN ATS / ATD |
RUN 2Hs. (Check full penetration) (It is better run automatic over night 10´/hs) |
|
| Next day | 5,0% |
MELAMINIC RESIN |
RUN 30´ |
| ADD | 100% |
WASH 45°C |
RUN 10´ |
0,6% |
FORMICA ACID |
RUN 10´ Ph: 3,6 |
|
2,0% |
CHROME 33° (polvo) |
RUN 45 – DRAIN - |
|
| WASH | 300% |
WATER 45°C |
RUN 10´ - DRAIN - |
100% |
WATER 45°C |
|
|
3,0% |
SULPHATED NEAT´S FOOT OIL |
|
|
1,0% |
RAW NEAT´S FOOT OIL |
RUN 40´ |
|
0,7% |
FORMICA ACID |
RUN 20´ Ph: 3,6 -DRAIN - |
|
| WASH | 300% |
WATER 25°C |
|
0,5% |
UNICLAR |
RUN 10´ - UNLOAD - |
|
| PILE REST – SETTING OUT – VACCUM 60°C/2.5´ - HANG DRY - ACONDITIONING. | |||
UNITAN SAICA / Paseo Colón 221 piso 10 / (C1063ACC) Buenos Aires ARGENTINA / Tel. fax: (5411) 4331 5548 / Contact: alm@unitan.net